Green and resilient flexible production processes (Processes4Planet partnership) (IA)
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See in 5 min if you're eligible for Green and resilient flexible production processes (Processes4Planet partnership) (IA) offering max €45.0M funding💰 Funding Details
Funding Description – Green and resilient flexible production processes (Processes4Planet partnership) (IA)
What the Grant Funds
- Innovation Action (IA) support for redesigning, piloting and validating high-flexibility, low-carbon production processes in energy-intensive industries (EIIs).
- Eligible activities span TRL 5 → 7:
- Advanced lab validation & digital twin development (TRL-5/6)
- Engineering, retrofitting or hybridisation of pilot plant equipment
- On-site pilot demonstration(s) showing fast load/throughput changes under variable renewable energy (VRE) supply
- Holistic techno-economic, LCA and GHG-avoidance assessments (Innovation Fund method or equivalent)
- Skills development, worker training, business modelling and exploitation planning.
Budget & Funding Rate
- Total EU contribution per project: up to €45 million (100 % of eligible direct costs for non-profit entities; 70 % for for-profit entities, plus 25 % flat-rate indirect costs) under the Horizon Europe Model Grant Agreement [HORIZON-AG].
- Expected EU funded projects: 2–4 (indicative), subject to the overall call budget.
Key Dates
- Call opens: 22 May 2025
- Single-stage deadline: 23 Sept 2025, 17:00 CET (Brussels time)
- Projects typically start Q2–Q3 2026; maximum duration normally 48 months.
Eligibility Snapshot
- Consortium of at least three independent legal entities from three different EU Member States or Associated Countries.
- Industrial leadership mandatory: at least one energy-intensive plant owner/operator (e.g. steel, cement, chemicals, glass, pulp & paper).
- Exclusion: entities established in China may NOT participate in Innovation Actions.
- International partners from non-EU/non-associated countries may participate as self-funded unless national funding schemes exist.
Strategic Fit Requirements
Proposals must:
1. Address all topic bullets (process/plant redesign, flexibility response rate, demonstrator, holistic efficiency gains, skills, business case).
2. Align with the Processes4Planet partnership roadmap and Destination 1 goals (climate-neutral, circular, digitised value chains).
3. Present a credible GHG-avoidance baseline & reduction methodology.
4. Deliver a detailed exploitation plan including follow-on financing routes (Innovation Fund, InvestEU, cohesion funds, private equity).
📊 At a Glance
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🇪🇺 Strategic Advantages
EU-Wide Advantages and Opportunities for “Green and resilient flexible production processes (Processes4Planet partnership)”
1. Single Market Access
• Access to a unified market of 450+ million consumers and, crucially, thousands of energy-intensive industrial off-takers (steel, chemicals, cement, glass, pulp & paper, non-ferrous metals).
• Harmonised sustainability requirements under the EU ETS, CBAM and the forthcoming EU Taxonomy create a level playing field, accelerating market uptake of flexible, low-carbon process technologies developed under the grant.
• EU-wide green public procurement and corporate CSRD reporting duties will increase demand for demonstrably low-emission materials and processes, offering immediate commercial pull for project outputs.
2. Cross-Border Collaboration & Knowledge Exchange
• Consortium formation across at least three Member/Associated States enables direct knowledge transfer between leading industrial clusters (e.g. Ruhr, Saar-Lor-Lux, Silesia, Aragon, Upper Austria).
• Leverages the Processes4Planet partnership network (over 200 organisations) to tap into pre-aligned roadmaps and existing pilot infrastructures, reducing duplication and time-to-market.
• Facilitates cross-border renewable-energy balancing (e.g. Nordic hydro with Iberian solar) to stress-test process flexibility under real-life fluctuations.
3. Alignment with Core EU Policies
• European Green Deal & 2040 -90 % GHG target: direct contribution through electrification/hybridisation and improved energy- & resource-efficiency.
• Net-Zero Industry Act: supports build-up of EU manufacturing capacity for decarbonisation tech (digital control systems, electrolytic burners, high-temperature heat pumps).
• REPowerEU: reduces reliance on imported fossil fuels by designing processes that adapt to variable indigenous renewables and green hydrogen.
• Digital Decade & Data Act: uptake of AI-driven control, digital twins and secure industrial data spaces compliant with EU regulations.
• Skills Agenda & Pact for Skills: project-embedded training responds to identified high-tech skills gaps, eligible for ESF+ up-scaling post-project.
4. Regulatory Harmonisation Benefits
• Single EU standards (e.g. EN 19694-2 for sectoral GHG accounting, Guarantee-of-Origin for renewable H2) simplify certification and market entry.
• Uniform IED & BREF revisions reduce the need for country-specific permitting adaptations of newly developed flexible processes.
• Common Innovation Fund GHG-avoidance methodology eases comparison of emissions reductions across borders, strengthening business cases for roll-out.
5. Integration into the EU Innovation Ecosystem
• Direct links to EIT Manufacturing, EIT RawMaterials, and Digital Innovation Hubs give projects real-time access to testbeds, venture support and specialised talent.
• Synergies with other European Partnerships (Clean Steel, Clean Hydrogen, Made in Europe) allow technology cross-fertilisation and shared dissemination channels.
• Use of JRC platforms (INCITE, EIGL) boosts policy relevance and long-term data visibility.
• EuroHPC and GAIA-X industrial data spaces enable high-fidelity digital twins and secure transnational data sharing for process optimisation.
6. Funding Synergies & Blending Opportunities
• Grants can de-risk technology to TRL 6–7; Innovation Fund and InvestEU can subsequently finance first-of-a-kind commercial units (> TRL 8).
• LIFE Clean Energy Transition, Digital Europe and Connecting Europe Facility can co-finance complementary activities (e.g. on-site renewables, data infrastructure).
• Cohesion & Just Transition Funds can support deployment in carbon-intensive regions, aligning with regional Smart Specialisation Strategies (S3).
• Access to EIB green loans and national Recovery & Resilience Plans (RRF) for capex-heavy roll-out phases.
7. Scale-Up Potential and EU-Wide Impact
• Replicability across 2000+ energy-intensive sites in the EU could deliver multi-MtCO₂ annual abatement.
• Improved load-shifting capability (e.g. ±50 % within <15 min) enables industries to act as demand-side flexibility providers, stabilising an increasingly renewables-based EU grid and unlocking new revenue streams from ancillary services markets.
• Creation of an EU equipment supply chain (advanced burners, heat-storage, AI control systems) strengthens strategic autonomy and reduces dependence on non-EU technology providers.
• Inclusive innovation: demonstrators can be located in cohesion regions, fostering high-quality jobs and reducing regional disparities.
8. Strategic Takeaways for Applicants
• Stress EU-level value: highlight multi-site pilots, cross-border energy sourcing and open data contributions to EU platforms.
• Build a consortium covering full value chain (OEMs, digital solution providers, industrial end-users, energy suppliers, skills bodies) from at least three Member States.
• Embed a clear exploitation pathway: combine Horizon grant outputs with Innovation Fund scale-up finance; reference InvestEU/EIB for debt; map regional ERDF/JTF co-funding for deployment.
• Include standard-setting activities (CEN/CENELEC) and engage with EU regulatory sandboxes to accelerate market adoption.
• Leverage EU-wide training networks for skills; design modular curricula that can be rolled out via ESF+.
Bottom line: Operating at EU scale multiplies the technical, commercial and societal impact of flexible, low-carbon process innovations—maximising market reach, accelerating regulatory acceptance, and unlocking a cascade of complementary EU funding and industrial partnerships that are impossible to reproduce within a single Member State.
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See in 5 min if you're eligible for Green and resilient flexible production processes (Processes4Planet partnership) (IA) offering max €45.0M funding